Phenolic Mortar / Cement

Phenolic Mortar / Cement for Acid-Resistant Brick & Tile Lining

Discover Phenolic Resin Mortar / Cement, the ultimate solution for durable, acid-resistant bedding and jointing in demanding industrial environments. Engineered for superior performance, this chemical-resistant Mortar / Cement is ideal for tanks, floors, drains, foundations, chemical reaction vessels, and neutralization pits. Request a quote today and protect your infrastructure with unmatched reliability.

Technical Specifications

Property	Value
Working Time	20 minutes (min) at 30°C
Density (Cured)	1.8 g/cm³
Bond Strength	10 Kg/cm²
Compressive Strength	350 Kg/cm²
Flexural Strength	75 Kg/cm²
Water Absorption	1%
Max Temperature Resistance	170°C

Applications

Phenolic Mortar / Cement is perfect for industries requiring robust, acid-proof linings, including:

automobile industry

cement industry

chemical engineering

civil enginering

energy and power engineering

iron and steel industry

mining engineering

non ferrous metal

oil and gas engineering

petrochemical

power and energy

pupl and paper industry

Key Benefits of Phenolic Mortar / Cement

Exceptional Chemical Resistance

Withstands concentrated sulfuric acid (H2SO4), non-oxidizing acids, dilute oxidizing acids, solvents, and neutral salts.

High-Temperature Tolerance

Performs reliably up to 170°C, ensuring longevity in extreme conditions.

Strong Mechanical Properties

Offers excellent bond strength (10 Kg/cm²), compressive strength (350 Kg/cm²), and low water absorption (1%).

Self-Hardening Formula

Chemically cures without external intervention, simplifying application.

Preparation and Application

Mortar / Cement Mixing

Mixing Ratio : 1 part solution to 3 parts powder (by weight), adjustable based on temperature and conditions.
Process : Stir the solution thoroughly, then add powder in a mixing pan. Blend with a spatula or trowel until uniform.
Tip : Prepare small batches to ensure freshness and workability. Use all mixed Mortar / Cement before preparing a new batch.

Surface Preparation

Ensure surfaces are clean, dry, and free from dust, grease, or oil.
Maintain a slightly rough cement-plastered surface with proper alignment and slope for optimal adhesion.
Note: Acid-proof linings cannot compensate for improper slopes.

Curing Process

Initial Setting : 6–8 hours at 30°C.
Final Setting : 24–48 hours at 30°C.
Full Curing: 7 days at 30°C.
Important: Avoid water exposure during curing to ensure maximum strength.

Storage and Shelf Life

Solution

2 months at 32°C
3 months at 27°C
Store in a cool, dry place to prevent auto-polymerization (gel formation renders it unusable).

Powder

6 months at 30°C
Keep in original, sealed containers under a roof in a cool, dry environment.

Packaging

Mixing Ratio: 1 part Solution to 3 parts Powder (adjust slightly based on temperature and conditions)

Solution : 25 Kgs Plastic Carbo
Powder : 25 kg in plastic bags
Export Packing : Customized as per customer requirements.

Why Choose Our Phenolic Mortar / Cement?

Proven Durability

Trusted for acid-resistant applications in harsh environments

Easy Application

Simple mixing and self-hardening properties reduce labor time

Global Availability

Export-ready with tailored packaging options

Phenolic Mortar / Cement