Potassium Silicate Mortar / Cement

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Potassium Silicate Mortar / Cement

Potassium Silicate Mortar / Cement for Acid-Resistant Brick & Tile Lining

Potassium Silicate Mortar / Cement is a high-performance, acid-resistant Mortar / Cement designed for bedding and jointing acid-resistant bricks and tiles. Perfect for tanks, floors, drains, foundations, and other industrial applications, this Mortar / Cement delivers exceptional durability in harsh chemical environments. Request a quote today to safeguard your infrastructure with a trusted, industry-leading solution.

Technical Specifications

Property Value
Working Time 20 minutes (min) at 30°C
Density (Cured) 2 g/cm³
Bond Strength 5 Kg/cm²
Compressive Strength 150 Kg/cm²
Flexural Strength 40 Kg/cm²
Toluene Absorption Max. 18%
Max Temperature Resistance 1000°C

Applications

Potassium Silicate Mortar / Cement is the go-to choice for industries requiring acid-proof linings, including:

automobile industry
cement industry
chemical engineering
civil enginering
energy and power engineering
iron and steel industry
mining engineering
non ferrous metal
oil and gas engineering
petrochemical
power and energy
pupl and paper industry

Key Benefits of Potassium Silicate Mortar / Cement

Superior Chemical Resistance

Resists oxidizing and non-oxidizing acids, as well as chlorine gas (except hydrofluoric acid).

Extreme Temperature Tolerance

Withstands temperatures up to 1000°C, ideal for high-heat industrial settings.

Robust Mechanical Strength

Features a bond strength of 5 Kg/cm², compressive strength of 150 Kg/cm², and low toluene absorption (max. 18%).

Self-Hardening Formula

Chemically cures for easy application and reliable performance.

Preparation and Application

Mortar / Cement Mixing
  • Mixing Ratio : 1 part solution to 2.5–2.75 parts powder (by weight), adjustable based on temperature and conditions.
  • Process : Stir the solution thoroughly, then add powder in a mixing pan. Blend with a spatula or trowel until a uniform consistency is achieved.
  • Tip : Mix small batches to maintain workability. Use all Mortar / Cement from the pan before preparing a new batch.
Surface Preparation
  • Ensure surfaces are clean, dry, slightly rough, and free from dust, grease, or oil.
  • Maintain proper alignment and slope, as acid-proof linings cannot correct surface irregularities.
Curing Process
  • Initial Setting: 6–8 hours at 30°C.
  • Final Setting : 24–48 hours at 30°C.
  • Full Curing: 7 days at 30°C.
  • Important: Prevent water exposure during curing to ensure optimal strength.

Acid Curing (When Applicable)

Solution

  • When using different bedding and jointing mortars, allow the bedding Mortar / Cement to set, then cure joints with 20–25% HCl acid for 72 hours.
  • Wash joints with clean water to remove free acid, dry thoroughly, and then apply resin-type Mortar / Cement to the joints.
Storage and Shelf Life
  • Solution : 24 months at 30°C (±2°C).
  • Powder : 24 months at 30°C (±2°C).
  • Storage : Keep both components in their original, sealed containers in a cool, dry place under a roof.
Packaging
  • Solution : 75 Kgs. Plastic Carbo
  • Powder : 25 Kgs Plastic Bag
  • Custom Packaging : Available for export per customer requirements.

Why Choose Our Potassium Silicate Mortar / Cement?

Proven Performance

Trusted for acid-resistant linings in extreme chemical and thermal conditions.

Versatile Application

Suitable for a wide range of industrial environments.

Long Shelf Life

24-month storage ensures flexibility for project planning.

Global Reach

Export-ready with tailored packaging options.

Get expert corrosion solutions tailored to your industry needs